Automatic Conical Pail Production Line
Contact Us
Binjiang Avenue (Yanjiang Industrial Base), Jiujiang City, Jiangxi Province, China
+86 17707924676
jjyixin2020@gmail.com
This line is suitable for 10L-25L convenient drum automatic making ,After the can body comes out from the resistance welding machine,The machine then integrates automatic tapering、automatic flanging、automatic curling、automatic beading、automatic bottom lid sealing to be a whole.
It is made of three pieces of metal sheet (mostly tinplate), the body, the bottom and the lid of the Cans. The cans is conical. The tank body has two ribs, Range of drums: capacity 20-25l, diameter 200-300mm, height 150-480mm.
Cutted can body tinplate automatic placed all over body forming device of the resistance welding machine, the vacuum feeder line will be sent one by one to the feeding roller, The tinplate slab through the feed roller to the deflection roller bending processing, then roll into the forming device into cylindrical body, body is fed into the resistance welding machine, After welding, the cans body is automatically sent to the material receiving frame of the welding line coating machine. There are two schemes for users to choose, spray type and roll coating type, which are mainly used to prevent the welding seam from contacting the air and causing rust.
When the can body is transported to the conical pail can body combination machine, and the cans body is in an upright state through the vertical tank device, and the screw moves back and forth, screw reciprocating.. The first operation is cans body expanding. When the cans reaches the place, the cans tray is controlled by the servo motor and the cans is fed into the expanding mold. The second process is pre-flanging The third process is curling. The upper flanging mold fixed on the machines, the lower mold in the cam under the action of the cans hold up the flanging and curling. The fourth process of expansion tendons. After completing the above four processes, the conveyor belt will send the can body to the sealing machine for sealing process.After the sealing is finished, it is pushed out to the automatic double-head spot welding machine, and through the automatic welding seam welding detection device, CAM conveyor belt transmission, mechanical broken paint, and equipped with automatic lug vibration plate, to complete the precise spot welding on the pails.
Major parameters | |
Linear rate of welding | 6-21m/min |
Production capability | 15~38Cans/min |
Applicable can diameter | Φ220~Φ300mm |
Applicable can height | 250~450mm |
Applicable material | Tinplate steel-based |
Applicable material thickness | 0.25~0.42mm |
Seam welding landing | 0.8mm 1.0mm 1.2mm |
Seam point distance | 0.5-0.8mm |
Applicable copper wire diameter | 1.5mm 1.7mm |
Cooling water | Temperature 12~18°CPressure:0.4-0.5Mpa Discharge 12L/min |
Compressed air consumption | 400 L/min |
Pressure of compressed air | 0.5Mpa-0.7Mpa |
Power | 380V±5% 50HZ |
Total power | 63KVA |
Packed Dimension | 2300x1800x2000mm |
Packed Weight | 2500Kg |
Major parameters | |
Applicable tank diameter | Φ52mm*Φ350mm |
Applicable tank height | 60-600mm |
coating speed | 10-45m/min |
External repainting width | 10-16m/min |
Compressed air | 0.4MPA/CM2 |
equipment power | 50/60Hz P=400W |
voltage | UVW 380V 50/60HZ |
Dimensions(L*W*H) | 1800*600*1300mm |
Total Weight | 500kg |
Ⅰ.Major technical parameters | |
Model | GDCHG-286-8 |
Coneveyor speed | 5-30m/min |
Coneveyor type | Flat chain drive |
Can hight range | 200-400mm |
Heating type | Induction |
Effective heating | 800mm*8(30cpm) |
Highter heating | 1KW*8(temperature set) |
Frequency setting | 80KHz±10KHz |
Electro.Radiation Protective | Covered with safety guard |
Sensing distance | 5-20mm |
Induction point | 40mm |
Induction time | 25sec(410mm H,40cpm) |
Rise time | Distance 5mm 8 sec&280℃ |
Cooling induct.coil | No require water/air |
Voltage & Frequency | 380V +N ﹥10KVA |
Machine dimension | 7500*700*1420mm |
Gross weight | 700KG |
Major parameters | |
Production capacity (cans/min) | 25-30 |
Diameter (mm) | 200-300 |
Can height (mm) | 230-460 |
Thickness of tinplate (mm) | ≤0.5 |
Air pressure (mpa) | 0.5 |
Motor power (kw) | |
Front combination machine (kw) | 33 |
1 sets of can seamer (kw) | 3.5 |
Conveyor (kw) | 2.15 |
Size (mm) | 11000×1650×2880 |
Weight(T) | |
Front combination machine (T) | 7 |
1sets of can seamer (T) | 3.5 |
Convyor (T) | 1 |
Major technical parameters | |
Production capacity (cans/min) | 25-30 |
Diameters(mm) | 200-300 |
Height (mm) | 230-460 |
Thickness of tinplate(mm) | ≤0.4 |
Air pressure (mpa) | 0.3-0.5 |
Motor type(kw) | Y132S-4 5.5 |
Front conveyor frame (mm) | 3000 |
Size (mm) | 2200×1200×2800 |
Weight (T) | 5 |
Major technical parameters | |
Range of can bodies | Blue bucket |
Range of can height | 220-480mm |
Capacity per minute | Up to 3opcs/min |
Power required | 50 KW |
Floor space &overall | 3900×2900×2400m |
Net Weight abt. | About3100KG |
Lubrication system | Manual lubrication |
Height of input station | 840-1000mm |
Speed control | Fixed speed |
Compressed air required | o.4Mpax10L/min |
Advantages: the whole production line adopts automatic computer programming control system, fully realizing the full automatic assembly line work.Only 1-2 workers are needed to complete the operation of the entire production line.The whole production line has fast production speed, high production efficiency, automatic fault detection system and low rejection rate.
Disadvantages: compared to semi-automatic production line, the initial investment capital is larger. For the start-up enterprises,It is recommended to use semi-automatic production line with less capital in.
Yixin products: through professional design, the whole production line can achieve quick replacement of double seaming and triple seaming requirements, adjustable expanding rib mold, precise cooperation of imported guide rail and profile combined with servo motor, to ensure fast flow conveying system. Eight roller can sealing head and can sealing quality are stable and fast. At the same time, the sealing head is specially designed, which has the characteristics of low noise and high efficiency.
Products of the same industry: the whole production line can only achieve the production of double seaming or triple seaming. The expanding mould is fixed and can not be adjusted at will. Common profile and domestic track, combined with stepping motor coordination, lack of stability and accuracy. There are only four rollers in the head of the can sealer, so the quality and speed will have a certain impact. At the same time, the machine head adopts old-fashioned design, and the production noise is large.
This production line is applicable to the production of metal round cans for food, medicine, chemical industry, paint, cooking oil and other industries. It can also be used in the production of food cans, paint cans, edible oil cans, paint cans, milk powder cans, aerosol cans, etc.
Applicable to countries or regions where labor is difficult, unstable, or highly paid. For example: malaysia, indonesia, philippines, vietnam, thailand, india, dubai and so on.
Applicable to countries or regions with high output and high product quality. For example: saudi arabia, dubai, russia, canada, south korea, turkey and so on.